How does ordinary grey fabric transform into a luxurious Velvet Ultrasonic Bedspread Set through the velvet hot process?
As the initial form of bedspread set production, ordinary grey fabric only has a basic textile structure. The fluff on its surface is loose and disordered, not only rough to the touch, but also lacks the soft texture and glossiness unique to velvet fabrics. When the grey fabric enters the velvet hot process, it starts a dual process of physical and chemical property changes. The velvet hot equipment treats the grey fabric fibers by precisely controlling the high temperature and pressure parameters. High temperature significantly enhances the activity of the fiber molecular chain, softens the fiber, and effectively reduces its deformation resistance; while pressure precisely acts on the fluff, forcing the fluff to rearrange. This process must strictly follow the established process specifications. Too high temperature or too high pressure is very likely to cause fiber damage, which will make the fabric hard and brittle; insufficient temperature and pressure will not achieve the ideal shaping and finishing effect, which directly affects the quality of the final product.
Under the action of the velvet hot process, the fluff on the surface of the grey fabric has undergone significant changes. The originally disordered fluff gradually forms an orderly arrangement structure under the combined action of high temperature softening and pressure. This orderly arrangement greatly improves the flatness and smoothness of the fabric, making the surface of the fabric extremely delicate. From a microscopic perspective, the neat arrangement of the fluff changes the way light reflects on the surface of the fabric, increases the proportion of specular reflection of light, and thus gives the fabric a unique luster. Unlike the high reflective luster of silk and the diffuse luster of cotton, the velvet fabric treated with velvet hot treatment presents a warm, soft and layered luster effect, which not only highlights the sense of quality, but also does not appear too ostentatious.
The velvet hot treatment is of great significance to the improvement of the softness of velvet fabric. High temperature and pressure cause the intermolecular forces between fibers to be redistributed, making the fiber bundles more fluffy and increasing the internal air content. This fluffy fiber structure not only significantly reduces the density of the fabric, but also gives it good elastic recovery ability. When the human body comes into contact with the bedspread, the fluffy fabric can better fit the body contour, evenly disperse the pressure, and effectively reduce the friction between the body and the bedspread. In addition, through special process formula and post-processing methods, the fabric can still maintain good fluffiness and softness even after multiple washings and long-term use, and continue to provide users with a comfortable sleeping experience.
The fabric that has been hot-pile treated is only the basic link in the production of velvet ultrasonic bedspread set. Subsequently, it needs to go through multiple processes such as cutting, sewing and ultrasonic quilting in sequence. The cutting process strictly follows the precise size standards and carefully designed requirements to accurately cut the hot-pile fabric to ensure the specification accuracy of the bedspread. Any slight size deviation may affect the overall beauty and use effect of the bedspread. The sewing process uses advanced sewing technology and professional equipment. Through fine and uniform stitches, the various cut parts are tightly connected together, effectively enhancing the structural strength of the bedspread and ensuring its durability in daily use. The ultrasonic quilting process is one of the key technologies in the entire production process. It uses the heat generated by high-frequency vibration to seamlessly weld the fabric and the filling to form regular and exquisite patterns and textures. These patterns not only have extremely high decorative value, but more importantly, they can fix the filling material to prevent it from shifting during use, thus ensuring that the bedspread always maintains good comfort and durability.
In actual application, the final velvet ultrasonic bedspread set showed excellent performance. From the perspective of home decoration, with its unique texture and gloss, it can be perfectly integrated with interior decorations of different styles such as modern simplicity, European classical, and Chinese elegance, becoming the finishing touch to enhance the overall style of the space. In terms of function, the tightly erected fluff structure of the bedspread can effectively block the invasion of cold air in the cold winter, forming a good thermal insulation layer, creating a warm and comfortable sleeping environment for users; in other seasons, its excellent breathability can ensure the dryness and comfort of the sleeping environment, avoiding the impact of stuffiness on sleep quality. Thanks to the excellent quality given by the velvet hot process, the bedspread set is particularly outstanding in durability and easy care. The specially treated fabrics have strong resistance to lodging and shedding, and can withstand various wear and tear in daily use; during the washing process, the fabric is not easy to deform, fade, etc. Users only need to follow the standard washing procedures to keep its original performance and appearance.
In the evolution from ordinary grey cloth to velvet ultrasonic bedspread set, the velvet hot process, as an indispensable core element, changes the fabric structure at the micro level through scientific processing methods, thereby giving the product excellent macroscopic performance. This process is closely coordinated with subsequent cutting, sewing, ultrasonic quilting and other processes, and together they create high-quality bedding that combines comfort, beauty and durability, fully satisfying consumers' pursuit of quality sleep and exquisite life.